Research on energy management in forward extrusion processes based on experiment and finite element method application
Artykuł w czasopiśmie
MNiSW
140
Lista 2024
| Status: | |
| Autorzy: | Miłek Tomasz, Orynycz Olga, Matijošius Jonas, Tucki Karol, Kulesza Ewa, Kozłowski Edward, Wasiak Andrzej |
| Dyscypliny: | |
| Aby zobaczyć szczegóły należy się zalogować. | |
| Rok wydania: | 2025 |
| Wersja dokumentu: | Drukowana | Elektroniczna |
| Język: | angielski |
| Numer czasopisma: | 11 |
| Wolumen/Tom: | 18 |
| Numer artykułu: | 2616 |
| Strony: | 1 - 21 |
| Impact Factor: | 3,2 |
| Web of Science® Times Cited: | 0 |
| Scopus® Cytowania: | 0 |
| Bazy: | Web of Science | Scopus |
| Efekt badań statutowych | NIE |
| Finansowanie: | This study was financed in part by the Faculty of Engineering Management (WIZ) of Bialystok University of Technology, No. WZ/WIZ-INZ/2/2025. |
| Materiał konferencyjny: | NIE |
| Publikacja OA: | TAK |
| Licencja: | |
| Sposób udostępnienia: | Witryna wydawcy |
| Wersja tekstu: | Ostateczna wersja opublikowana |
| Czas opublikowania: | W momencie opublikowania |
| Data opublikowania w OA: | 3 czerwca 2025 |
| Abstrakty: | angielski |
| This paper advances the forward extrusion process by integrating sustainable methodologies and optimizing energy efficiency. This research investigates the impact of die geometry and elongation coefficients on energy usage and process efficiency, employing finite element method (FEM) simulations alongside empirical analysis. Artificial neural networks and experimental data were utilized to predict process energy. The experimental study utilized flat, conical, and arc-shaped dies to extrude lead profiles exhibiting different elongation coefficients. The study analyzed the dynamics of material flow, energy require-ments, and maximum forces. Patterns of deformation, distribution of tension, and losses of energy were discerned, with finite element models enhancing understanding of these phenomena. The mathematical framework forecasting the peak extrusion force in relation to elongation parameters was substantiated via residual diagnostics and regression analysis.The findings indicate that conical and arc dies can conserve up to 15% of the energy in comparison to flat dies, thereby improving material flow and reducing deformation forces.This comprehensive strategy provides practical solutions to reduce energy consumption and improve metal forming processes, thereby enhancing industrial efficiency and sustain-ability. The results not only benefit industry but also align with environmental objectives, thereby increasing the efficiency and sustainability of extrusion operations. |
